ca6140撥叉(831002)加工工藝及夾具設(shè)計說明書.doc
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ca6140撥叉(831002)加工工藝及夾具設(shè)計說明書,?????aòa￠?abstract￠ò1 D÷??11.1??ìa±3?°11.2?D??μ?·￠?1ê·11.3D??á22 2|2?μ??ó1¤1¤ò?1?3ìéè??32.1á??tμ?·???32.1.1á??tμ?×÷ó?32.1.2á??tμ?1¤ò?·???32.2è·?¨éú2úààDí32.3è·?...
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?a òa ￠?
Abstract ￠ò
1 D÷?? 1
1.1??ìa±3?° 1
1.2?D??μ?·￠?1ê· 1
1.3D??á 2
2 2|2?μ??ó1¤1¤ò?1?3ìéè?? 3
2.1á??tμ?·??? 3
2.1.1á??tμ?×÷ó? 3
2.1.2á??tμ?1¤ò?·??? 3
2.2è·?¨éú2úààDí 3
2.3è·?¨???÷ 3
2.3.1è·?¨???÷??àà 3
2.3.2è·?¨?y?t?ó1¤óàá??°D?×′ 3
2.3.3?????y?tá??tí? 4
2.41¤ò?1?3ìéè?? 4
2.4.1?????¨???ù×? 4
2.4.2???¨1¤ò??·?? 4
2.4.3?????ó1¤éè±?oí1¤ò?éè±? 6
2.4.4?úDμ?ó1¤óàá??￠1¤Dò3?′??°1?2?μ?è·?¨ 6
2.5è·?¨?D?÷ó?á??°?ù±?1¤ê± 8
2.5.11¤Dò1￡o′??3|μ25H7μ?á?2à?? 8
2.5.21¤Dò2￡o′??3?????????×2à??μ?1¤ò?í1ì¨ 9
2.5.31¤Dò3￡o×ê|μ25H7μ?í¨?× 9
2.5.41¤Dò4￡oà?|μ25H7μ?í¨?× 11
2.5.51¤Dò5￡o??|μ25H7μ?í¨?× 12
2.5.61¤Dò6￡o′??3a?￠b?? 12
2.5.71¤Dò7￡o′??3|μ60H12?×μ?á??? 14
2.5.81¤Dò8￡o???3|μ60H12?×μ?á??? 14
2.5.91¤Dò9￡o′???????|μ60H12μ??× 15
2.5.101¤Dò10￡o°??????????×μ?|μ60H12 16
2.5.111¤Dò11￡o′??316H11μ?2? 16
2.5.121¤Dò12￡o°????316H11μ?2? 17
2.5.131¤Dò13￡o×ê|μ20.50μ??× 18
2.5.141¤Dò14￡o1￥M22?á1.5μ??Y?? 19
2.5.151¤Dò15￡o?3?a|μ60H12μ??× 20
2.6±???D??á 21
3 רó??D??éè?? 22
3.1???×?D??éè?? 22
3.1.1?êìaμ?ìá3? 22
3.1.2?D??μ?éè?? 22
3.2?32??D??éè?? 25
3.2.1?êìaμ?ìá3? 25
3.2.2?D??μ?éè?? 25
3.3×ê?×?D??éè?? 29
3.3.1?êìaμ?ìá3? 29
3.3.2?D??μ?éè?? 30
3.4±???D??á 35
?á?? 36
2??????× 37
?? D? 38
1 2|2?μ??ó1¤1¤ò?1?3ìéè??
2.1á??tμ?·???
2.1.1á??tμ?×÷ó?
ìa???ù??μ?á??tê?CA61403μ′2μ?2|2??￡?ü??óú3μ′2±??ù?ú11?D￡??÷òa?e??μμ￡?ê1?÷?á??×a???ˉ°′??1¤×÷??μ?òa?ó1¤×÷￡???μ??ùDèμ??ù?èoí?¤??μ?×÷ó??￡
2.1.2á??tμ?1¤ò?·???
á??tμ?2?á??aHT200￡??ò?yìúê?óú′àD?2?á?￡?1ê2??ü?í?ìoí3??1?￡μ??ò?yìúμ??y?ìD??üoí?D?÷?ó1¤D??üó?á??￡ò???ê?2|2?Dèòa?ó1¤μ?±í??ò??°?ó1¤±í??????μ?????òa?ó￡o
(1) ?DD??2?ק? ?￡
(2) μ??Y???×′1?±óú?DD??×￡????DD?ó?óò??μ??àà??a ?￡
(3) ?ü2? ó??DD??×óD0.08μ?′1?±?è￡?é??a ?￡
(4) °??× ó??DD??×óD μ?????1??μ￡????í?a ó??DD??×óD0.1μ?′1?±?è?￡
óéé???·????é?a￡??éò??è?ó1¤2|2??DD??×￡?è?oóò?′?×÷?a?ù×?2éó?רó??D????DD?ó1¤￡?2￠?ò±￡?¤???????èòa?ó?￡?ù?ù?Y?÷?ó1¤·?·¨μ??-?????è?°?ú′2?ù?ü′?μ?μ????????è￡?2￠?ò′?2|2?á??t??óD?′?óμ??ó1¤?ú??￡??ùò??ù?Yé?ê???ê?òa?ó2éó?3￡1?μ??ó1¤1¤ò??ù?é±￡?¤?￡
2.2è·?¨éú2úààDí
ò??a′?2|2?á??tμ?éú2úààDí?a′ó?úá?éú2ú￡??ùò?3?2?è·?¨1¤ò?°2???a￡o?ó1¤1y3ì??·??×??￡?1¤Dòó|μ±?ˉ?D￡??ó1¤éè±?ò?í¨ó?éè±??a?÷￡?′óá?2éó?רó?1¤×°?￡
2.3è·?¨???÷
2.3.1è·?¨???÷??àà
á??t2?á??aHT200?￡????á??t?ú?ú′2??DD1y3ì?D?ùê@@??÷2?′ó￡?á??t?á112?ê?ì??′?ó￡?éú2úààDí?a′ó?úéú2ú￡?1ê?????eê?Dí?y?ì???÷?�
2.3.2è·?¨?y?t?ó1¤óàá??°D?×′
2é???úDμá??t?D?÷?ó1¤1¤ò?ó???ê?±ê×?êμó?ê?2á?·125ò3±í1-4-7￡???ó??÷???ó1¤??μ??y?t?úDμ?ó1¤óàá??ù?a3mm?￡
2.3.3?????y?tá??tí?
í?2.1 á??t???÷í?
2.41¤ò?1?3ìéè??
2.4.1?????¨???ù×?
￠ù′??ù×?μ?????
ò?á??tμ??????×?a?÷òaμ??¨??′??ù×?￡?ò???′ó??a???a?¨?ú′??ù×??￡
￠ú???ù×?μ?????
????òa±￡?¤á??tμ??ó1¤???èoí×°?D×?è··?±?￡?òà?Y?°?ù×???o??±?-?òoí?°?ù×?í3ò??±?-?ò￡?ò??ó1¤oóμ?í¨?×?a?÷òaμ??¨?????ù×?￡?ò??????×?a?¨?úμ??¨?????ù×??￡
2.4.2???¨1¤ò??·??
?ù?Yá??tμ???o?D?×′?￠3?′????è?°???????èμè??ê?òa?ó￡?ò??°?ó1¤·?·¨?ù?ü′?μ?μ??-?????è￡??úéú2ú?ùáìò?è·?¨μ??é????,?éò?????2éó??÷???ú′2??ò?רó??D??,2￠??á?ê11¤Dò?ˉ?Dà′ìá??éú2ú?ê?￡3y′???ía￡??1ó|μ±?????-??D§1?￡?ò?±?ê1éú2ú3é±???á????μ?￡????á??tμ??ó1¤·?·¨?°1¤ò??·??·?°?è???￡o
±í2.11¤ò??·??·?°?ò?
1¤Dòo? 1¤Dò?úèY
1¤Dòò? ×ê?￠à??￠??|μ25H7μ?í¨?×
1¤Dò?t ′??3a?￠b??￡?ê1′?2ú?è′?μ?6.3￡?a??μ?|μ25H7μ??×?DD??à?a ￡?b??μ?|μ25H7μ??DD??à?a36
1¤Dòèy ′??3?￠°????316H11μ?2?
1¤Dò?? ′??3?????2?×μ?á?2à??￡?ê1á???????μ??àà??a12d11
1¤Dò?? ￠ù′????????2?×μ??ú?×μ?|μ59￠ú°?????′??×μ?|μ60H12
1¤Dòáù ?3?a?????2?×
1¤Dò?? ×ê|μ20.50μ??×￡?′1?±óú|μ25H7μ?í¨?×
1¤Dò°? 1￥M22?á1.5μ??Y??
1¤Dò?? ?ˉ1¤′ò??′ì
1¤Dòê? ?ì?é
±í2.21¤ò??·??·?°??t
1¤Dòo? 1¤Dò?úèY
1¤Dòò? ′??3|μ25H7μ?á?2à??￡?ê1á??????à?a80
1¤Dò?t ′??3???????×2à??μ?1¤ò?í1ì¨
1¤Dòèy ×ê|μ25H7μ?í¨?×
1¤Dò?? à?|μ25H7μ?í¨?×
1¤Dò?? ??|μ25H7μ?í¨?×
1¤Dòáù ′??3a?￠b??￡?ê1′?2ú?è′?μ?6.3￡?a??μ?|μ25H7μ??×?DD??à?a ￡?b??μ?|μ25H7μ??DD??à?a36
1¤Dò?? ′??3|μ60H12?×μ?á???￡?ê1á???μ????à?a14
1¤Dò°? ???3|μ60H12?×μ?á???￡?ê1á???μ????à?a12d11￡?′?2ú?è3.2
1¤Dò?? ′????????×
1¤Dòê? °??????????×μ?|μ60H12￡?′?2ú?è′?μ?3.2
1¤Dòê?ò? ′??316H11μ?2?
D?±í2.2
1¤Dòê??t °????316H11μ?2?
1¤Dòê?èy ×ê|μ20.50μ??×￡?′1?±óú|μ25H7μ?í¨?×
1¤Dòê??? 1￥ μ??Y??
1¤Dòê??? ?3?a|μ60H12μ??×
1¤Dòê?áù ?ˉ1¤′ò??′ì
1¤Dòê??? ?ì?é
1¤ò?á￠·?°?μ?±è??ó?·???￡o
é?ê?á???1¤ò?·?°?μ?ì?μ??úóú￡o·?°??tê??ó1¤1¤Dò·?é￠￡?êêo?á÷????éú2ú￡????ì×°??μ???μ?ê±???￡?ó1¤íê?°′?μ?ó??é3é?a??′??ó1¤μ??ù×?￡??a?ùê11¤Dò·?3￡???úò×ìá???ó1¤???è￡?ê???′ó?úá?éú2úê?oüo?êêμ??￡·?°?ò?°?1¤?t?ó1¤1¤Dò·?μ?oü?é?ò2￠?òoü?ˉ?D￡??ù×?μ?2?μ?±￡?¤￡??ó1¤3?à′μ????èμí￡?2?·?o???′ú?ˉμ?éú2úòa?ó?￡á???·?°?μ?×°?D±è???à￡?μ?ê?????μ??ó1¤á??tμ?·?±?D?￡??°?ó1¤???è￡??ò?1ê?′ó?úéú2ú￡??ùò?2éó?·?°??t±è??o?êê?￡
2.4.3?????ó1¤éè±?oí1¤ò?éè±?
￠ù?ú′2μ?????
1¤Dò1?￠7?￠8?￠11?￠12?￠152éó?X6022Dí??ê??3′2
1¤Dò2?￠62éó?X5028á￠ê??3′2
1¤Dò3?￠4?￠5?￠13?￠14 2éó?Z535á￠ê?×ê′2
1¤Dò9?￠102éó?T618?..
?a òa ￠?
Abstract ￠ò
1 D÷?? 1
1.1??ìa±3?° 1
1.2?D??μ?·￠?1ê· 1
1.3D??á 2
2 2|2?μ??ó1¤1¤ò?1?3ìéè?? 3
2.1á??tμ?·??? 3
2.1.1á??tμ?×÷ó? 3
2.1.2á??tμ?1¤ò?·??? 3
2.2è·?¨éú2úààDí 3
2.3è·?¨???÷ 3
2.3.1è·?¨???÷??àà 3
2.3.2è·?¨?y?t?ó1¤óàá??°D?×′ 3
2.3.3?????y?tá??tí? 4
2.41¤ò?1?3ìéè?? 4
2.4.1?????¨???ù×? 4
2.4.2???¨1¤ò??·?? 4
2.4.3?????ó1¤éè±?oí1¤ò?éè±? 6
2.4.4?úDμ?ó1¤óàá??￠1¤Dò3?′??°1?2?μ?è·?¨ 6
2.5è·?¨?D?÷ó?á??°?ù±?1¤ê± 8
2.5.11¤Dò1￡o′??3|μ25H7μ?á?2à?? 8
2.5.21¤Dò2￡o′??3?????????×2à??μ?1¤ò?í1ì¨ 9
2.5.31¤Dò3￡o×ê|μ25H7μ?í¨?× 9
2.5.41¤Dò4￡oà?|μ25H7μ?í¨?× 11
2.5.51¤Dò5￡o??|μ25H7μ?í¨?× 12
2.5.61¤Dò6￡o′??3a?￠b?? 12
2.5.71¤Dò7￡o′??3|μ60H12?×μ?á??? 14
2.5.81¤Dò8￡o???3|μ60H12?×μ?á??? 14
2.5.91¤Dò9￡o′???????|μ60H12μ??× 15
2.5.101¤Dò10￡o°??????????×μ?|μ60H12 16
2.5.111¤Dò11￡o′??316H11μ?2? 16
2.5.121¤Dò12￡o°????316H11μ?2? 17
2.5.131¤Dò13￡o×ê|μ20.50μ??× 18
2.5.141¤Dò14￡o1￥M22?á1.5μ??Y?? 19
2.5.151¤Dò15￡o?3?a|μ60H12μ??× 20
2.6±???D??á 21
3 רó??D??éè?? 22
3.1???×?D??éè?? 22
3.1.1?êìaμ?ìá3? 22
3.1.2?D??μ?éè?? 22
3.2?32??D??éè?? 25
3.2.1?êìaμ?ìá3? 25
3.2.2?D??μ?éè?? 25
3.3×ê?×?D??éè?? 29
3.3.1?êìaμ?ìá3? 29
3.3.2?D??μ?éè?? 30
3.4±???D??á 35
?á?? 36
2??????× 37
?? D? 38
1 2|2?μ??ó1¤1¤ò?1?3ìéè??
2.1á??tμ?·???
2.1.1á??tμ?×÷ó?
ìa???ù??μ?á??tê?CA61403μ′2μ?2|2??￡?ü??óú3μ′2±??ù?ú11?D￡??÷òa?e??μμ￡?ê1?÷?á??×a???ˉ°′??1¤×÷??μ?òa?ó1¤×÷￡???μ??ùDèμ??ù?èoí?¤??μ?×÷ó??￡
2.1.2á??tμ?1¤ò?·???
á??tμ?2?á??aHT200￡??ò?yìúê?óú′àD?2?á?￡?1ê2??ü?í?ìoí3??1?￡μ??ò?yìúμ??y?ìD??üoí?D?÷?ó1¤D??üó?á??￡ò???ê?2|2?Dèòa?ó1¤μ?±í??ò??°?ó1¤±í??????μ?????òa?ó￡o
(1) ?DD??2?ק? ?￡
(2) μ??Y???×′1?±óú?DD??×￡????DD?ó?óò??μ??àà??a ?￡
(3) ?ü2? ó??DD??×óD0.08μ?′1?±?è￡?é??a ?￡
(4) °??× ó??DD??×óD μ?????1??μ￡????í?a ó??DD??×óD0.1μ?′1?±?è?￡
óéé???·????é?a￡??éò??è?ó1¤2|2??DD??×￡?è?oóò?′?×÷?a?ù×?2éó?רó??D????DD?ó1¤￡?2￠?ò±￡?¤???????èòa?ó?￡?ù?ù?Y?÷?ó1¤·?·¨μ??-?????è?°?ú′2?ù?ü′?μ?μ????????è￡?2￠?ò′?2|2?á??t??óD?′?óμ??ó1¤?ú??￡??ùò??ù?Yé?ê???ê?òa?ó2éó?3￡1?μ??ó1¤1¤ò??ù?é±￡?¤?￡
2.2è·?¨éú2úààDí
ò??a′?2|2?á??tμ?éú2úààDí?a′ó?úá?éú2ú￡??ùò?3?2?è·?¨1¤ò?°2???a￡o?ó1¤1y3ì??·??×??￡?1¤Dòó|μ±?ˉ?D￡??ó1¤éè±?ò?í¨ó?éè±??a?÷￡?′óá?2éó?רó?1¤×°?￡
2.3è·?¨???÷
2.3.1è·?¨???÷??àà
á??t2?á??aHT200?￡????á??t?ú?ú′2??DD1y3ì?D?ùê@@??÷2?′ó￡?á??t?á112?ê?ì??′?ó￡?éú2úààDí?a′ó?úéú2ú￡?1ê?????eê?Dí?y?ì???÷?�
2.3.2è·?¨?y?t?ó1¤óàá??°D?×′
2é???úDμá??t?D?÷?ó1¤1¤ò?ó???ê?±ê×?êμó?ê?2á?·125ò3±í1-4-7￡???ó??÷???ó1¤??μ??y?t?úDμ?ó1¤óàá??ù?a3mm?￡
2.3.3?????y?tá??tí?
í?2.1 á??t???÷í?
2.41¤ò?1?3ìéè??
2.4.1?????¨???ù×?
￠ù′??ù×?μ?????
ò?á??tμ??????×?a?÷òaμ??¨??′??ù×?￡?ò???′ó??a???a?¨?ú′??ù×??￡
￠ú???ù×?μ?????
????òa±￡?¤á??tμ??ó1¤???èoí×°?D×?è··?±?￡?òà?Y?°?ù×???o??±?-?òoí?°?ù×?í3ò??±?-?ò￡?ò??ó1¤oóμ?í¨?×?a?÷òaμ??¨?????ù×?￡?ò??????×?a?¨?úμ??¨?????ù×??￡
2.4.2???¨1¤ò??·??
?ù?Yá??tμ???o?D?×′?￠3?′????è?°???????èμè??ê?òa?ó￡?ò??°?ó1¤·?·¨?ù?ü′?μ?μ??-?????è￡??úéú2ú?ùáìò?è·?¨μ??é????,?éò?????2éó??÷???ú′2??ò?רó??D??,2￠??á?ê11¤Dò?ˉ?Dà′ìá??éú2ú?ê?￡3y′???ía￡??1ó|μ±?????-??D§1?￡?ò?±?ê1éú2ú3é±???á????μ?￡????á??tμ??ó1¤·?·¨?°1¤ò??·??·?°?è???￡o
±í2.11¤ò??·??·?°?ò?
1¤Dòo? 1¤Dò?úèY
1¤Dòò? ×ê?￠à??￠??|μ25H7μ?í¨?×
1¤Dò?t ′??3a?￠b??￡?ê1′?2ú?è′?μ?6.3￡?a??μ?|μ25H7μ??×?DD??à?a ￡?b??μ?|μ25H7μ??DD??à?a36
1¤Dòèy ′??3?￠°????316H11μ?2?
1¤Dò?? ′??3?????2?×μ?á?2à??￡?ê1á???????μ??àà??a12d11
1¤Dò?? ￠ù′????????2?×μ??ú?×μ?|μ59￠ú°?????′??×μ?|μ60H12
1¤Dòáù ?3?a?????2?×
1¤Dò?? ×ê|μ20.50μ??×￡?′1?±óú|μ25H7μ?í¨?×
1¤Dò°? 1￥M22?á1.5μ??Y??
1¤Dò?? ?ˉ1¤′ò??′ì
1¤Dòê? ?ì?é
±í2.21¤ò??·??·?°??t
1¤Dòo? 1¤Dò?úèY
1¤Dòò? ′??3|μ25H7μ?á?2à??￡?ê1á??????à?a80
1¤Dò?t ′??3???????×2à??μ?1¤ò?í1ì¨
1¤Dòèy ×ê|μ25H7μ?í¨?×
1¤Dò?? à?|μ25H7μ?í¨?×
1¤Dò?? ??|μ25H7μ?í¨?×
1¤Dòáù ′??3a?￠b??￡?ê1′?2ú?è′?μ?6.3￡?a??μ?|μ25H7μ??×?DD??à?a ￡?b??μ?|μ25H7μ??DD??à?a36
1¤Dò?? ′??3|μ60H12?×μ?á???￡?ê1á???μ????à?a14
1¤Dò°? ???3|μ60H12?×μ?á???￡?ê1á???μ????à?a12d11￡?′?2ú?è3.2
1¤Dò?? ′????????×
1¤Dòê? °??????????×μ?|μ60H12￡?′?2ú?è′?μ?3.2
1¤Dòê?ò? ′??316H11μ?2?
D?±í2.2
1¤Dòê??t °????316H11μ?2?
1¤Dòê?èy ×ê|μ20.50μ??×￡?′1?±óú|μ25H7μ?í¨?×
1¤Dòê??? 1￥ μ??Y??
1¤Dòê??? ?3?a|μ60H12μ??×
1¤Dòê?áù ?ˉ1¤′ò??′ì
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