摘要


采用連續(xù)鑄造方法，可以使全連續(xù)和自動化操作成為可能，提高了鑄坯質(zhì)量，減少了生產(chǎn)工序，降低生產(chǎn)成本，故在大型的鋼鐵企業(yè)中得到廣泛地推廣應(yīng)用。本文介紹了最新連鑄技術(shù)的發(fā)展趨勢以及我國小方坯連鑄生產(chǎn)技術(shù)的現(xiàn)狀和發(fā)展情況。本文所研究的對象為小方坯連鑄機拉矯機，采用漸進式五輥拉矯機。根據(jù)其工作環(huán)境和拉矯設(shè)備的力能參數(shù)，對R6000小方坯連鑄拉矯機進行結(jié)構(gòu)設(shè)計，并對減速機構(gòu)加以設(shè)計研究，對主要零部件進行受力分析與強度計算，針對原設(shè)備制造、維護方面的薄弱環(huán)節(jié)加以改進。然后用Solidworks對機架進行三維造型，利用CosmosWorks進行有限元分析，較為直觀的觀察到其各處受應(yīng)力，產(chǎn)生應(yīng)變、位移等情況。


關(guān)鍵詞：  連續(xù)鑄造   拉矯機   強度計算    Solidworks


 


 


 


 


 


 


 




ABSTRACT

 

Using the continuous casting method, may cause continuous operation and the automation possibly, raising the slab quality, reducing production processes, reducing production costs .So the large-scale iron and steel enterprises widely pushed up the broad application. This article describes the latest continuous casting technology and the development trend, the status and development of China's small billet continuous casting production technology . In this article , the object of study is straightener for Small Billet Caster ,a gradual straightener with 5 rollers . According to their working environment and the equipment's strength parameters, carry on holistic structure design for R6000 Small Billet Caster straightener and design for reducer, also carry on the stress analysis and the strength calculation to the main spare part, improve something for the weak links of manufacturer and maintenance for the original equipment. Then we carry on the three dimensional modeling to the rack with Solidworks, doing the finite element analysis with CosmosWorks .Then we can more direct-viewing observe its situation of each place subject to stress, strain, displacement and so on.


Keywords :  straightener     structural design     strength calculation

finite element 


 




                    目錄

1. 緒論 1

1.1 連鑄的優(yōu)點 1

1.2 國外連鑄的發(fā)展情況 1

1.3 我國小方坯連鑄生產(chǎn)技術(shù)現(xiàn)狀及發(fā)展 2

1.4 最新連鑄技術(shù)的發(fā)展 3

1.5 小方坯連鑄機生產(chǎn)工藝與主要設(shè)備概述 6

2. 小方坯連鑄機拉矯設(shè)備結(jié)構(gòu)設(shè)計 8

2.1 小方坯連鑄機拉矯設(shè)備及主要參數(shù) 8

2.2 原設(shè)備制造、維護方面的薄弱環(huán)節(jié)及改進措施 14

3.小方坯連鑄機拉坯設(shè)備的力能參數(shù)計算 15

3.1 小方坯連鑄機的拉坯阻力 15

3.2 裝引錠桿時拉矯機的阻力及功率 20

3.3 電動機類型的選擇與驗算 21

4. 二級減速器設(shè)計 21

4.1分配傳動比 21

4.2二級減速器蝸輪蝸桿減速器的設(shè)計計算 22

4.3 減速器的維護與潤滑 26

5.主要零部件的受力分析與強度計算 27

5.1 蝸桿軸的設(shè)計校核 27

5.2 驅(qū)動輥的設(shè)計校核 36

5.3 蝸桿軸承的選擇及校核 43

5.4 鍵的選擇及校核 47

6.三維造型和有限元分析 48

6.1 有限元方法簡介 48

6.2 機架有限元分析 48

總結(jié) 54

致  謝 55

參考文獻 56