HC軋機(jī)主體設(shè)計(jì)

摘要：軋鋼設(shè)備主要指完成由原料到成品整個(gè)軋鋼工藝過(guò)程中所使用的機(jī)械設(shè)備。冷軋是生產(chǎn)冷軋板帶鋼材的主要成品工序，其生產(chǎn)的冷軋板帶屬于高附加值的鋼材品種，是汽車、建筑、家電、食品等行業(yè)所必需的原材料。

本次課題中涉及的HC軋機(jī)主體設(shè)計(jì)，是對(duì)HC軋機(jī)的各個(gè)部分經(jīng)過(guò)綜合性的考量、各種方案比較后而進(jìn)行設(shè)計(jì)的。目的是設(shè)計(jì)出可以改善板型的冷軋機(jī)。在本文中，首先介紹了軋鋼、軋機(jī)及HC軋機(jī)的基本概念，接著分析了課題的目的及完成的目標(biāo)，最后詳細(xì)介紹了1450單架可逆式冷軋機(jī)的軋制力的計(jì)算過(guò)程、軋輥調(diào)整裝置的選擇及設(shè)計(jì)計(jì)算、壓下螺絲螺母的設(shè)計(jì)計(jì)算和軋機(jī)機(jī)架的強(qiáng)度和變形計(jì)算等等。

關(guān)鍵字： 冷軋機(jī)；軋制力；軋輥調(diào)整裝置；軋機(jī)機(jī)架。

The Main Part Design of HC Rolling Mill

Abstract: Rolling equipment mainly refers to the completion of the raw materials to finished the whole rolling process used in machinery and equipment. The purpose of this process is to get required shape and specification of the steel. The cold-rolling is the major process of producing cold-rolled strip steels which are high value-added products and the necessary raw materials for automotive, construction, home appliances, food and some other industries. 

    The main part design of Hitachi High Crown Control mill covered in this paper is devised though a comprehensive consideration and a comparison of various options. The purpose of this topic is to design a kind of cold rolling mill which can improve the shape of the cold-rolled strip steels. The paper, at first, introduced the basic concept of steel rolling, steel rolling mill and HC rolling mill. Then it analyzed the purpose and objective of the topic. Finally, in detail, it introduced the calculation process of rolling force of 1450 single-frame reversible cold rolling mill, the choice as well as the design and calculation of roller adjustment device, screw down and screw nut, the rack strength and deformation of the cold rolling mill and some other parts of the cold rolling mill.

Key Words: cold rolling mill; rolling force; roller adjustment device; the rack

目錄

1緒論…………………………………………………………………………………………1

1.1軋鋼的概念及其特點(diǎn)………………………………………………………………… 1

1.2軋制技術(shù)的分類及其特點(diǎn)…………………………………………………………… 1

1.3軋鋼機(jī)械的概念……………………………………………………………………… 1

1.4軋鋼機(jī)的分類………………………………………………………………………… 1

1.5HC軋機(jī)簡(jiǎn)介…………………………………………………………………………… 2

1.5.1HC軋機(jī)概述………………………………………………………………… 2

1.5.2HC軋機(jī)的結(jié)構(gòu)原理………………………………………………………… 2

1.5.3HC軋機(jī)的主要優(yōu)點(diǎn)………………………………………………………… 2 

1.6軋鋼機(jī)及軋鋼技術(shù)發(fā)展概況………………………………………………………… 2

1.6.1國(guó)外的發(fā)展情況………………………………………………………………3

1.6.2我國(guó)的發(fā)展情況………………………………………………………………3

2課題內(nèi)容介紹………………………………………………………………………………4

3軋制力能參數(shù)………………………………………………………………………………4

3.1軋制過(guò)程基本參數(shù)…………………………………………………………………… 5

3.1.1軋制原理基本知識(shí)……………………………………………………………5

3.1.2軋制過(guò)程變形區(qū)及其參數(shù)……………………………………………………5

3.1.3絕對(duì)壓下量和相對(duì)壓下量……………………………………………………5

3.1.4彈性變形與塑性變形…………………………………………………………5

3.2軋制時(shí)接觸弧上平均單位壓力……………………………………………………… 6

3.2.1平均單位壓力一般表達(dá)式……………………………………………………6

3.2.2冷軋帶鋼軋機(jī)平均單位壓力計(jì)算公式……………………………………………8

3.2.3M.D 斯通（Stone）方法…………………………………………………………………11

4軋輥的調(diào)整裝置………………………………………………………………………… 17

4.1軋輥調(diào)整裝置的類型…………………………………………………………………18

4.2電動(dòng)壓下裝置…………………………………………………………………………18

4.2.1快速電動(dòng)壓下裝置………………………………………………………… 18

4.2.2板帶軋機(jī)壓下裝置………………………………………………………… 19

4.3壓下螺絲及螺母設(shè)計(jì)計(jì)算……………………………………………………………21

4.3.1壓下螺絲…………………………………………………………………… 21

4.3.2壓下螺絲設(shè)計(jì)計(jì)算………………………………………………………… 22

4.3.3壓下螺母…………………………………………………………………… 24

4.3.4壓下螺母設(shè)計(jì)計(jì)算………………………………………………………… 26

4.3.5壓下螺絲的傳動(dòng)力矩及壓下電機(jī)功率計(jì)算……………………………… 28

5軋鋼機(jī)機(jī)架……………………………………………………………………………… 30

5.1機(jī)架的類型……………………………………………………………………………30

5.1.1閉式機(jī)架…………………………………………………………………… 30

5.1.2開(kāi)式機(jī)架…………………………………………………………………… 31

5.2機(jī)架主要結(jié)構(gòu)參數(shù)……………………………………………………………………32

5.3軋機(jī)機(jī)架斷面形狀選擇………………………………………………………………34

5.4軋機(jī)機(jī)架材料的許用應(yīng)力……………………………………………………………34

5.5軋機(jī)機(jī)架強(qiáng)度計(jì)算……………………………………………………………………35

5.6軋機(jī)機(jī)架的變形計(jì)算…………………………………………………………………42

5.7軋機(jī)機(jī)架的傾翻力矩計(jì)算……………………………………………………………44

5.7.1傳動(dòng)系統(tǒng)加于機(jī)架上的傾翻力矩………………………………………… 45

5.7.2水平力引起的傾翻力矩…………………………………………………… 45

5.7.3支座反力及地腳螺栓的強(qiáng)度計(jì)算………………………………………… 46

6設(shè)計(jì)參數(shù)匯總…………………………………………………………………………… 49

7小結(jié)……………………………………………………………………………………… 50

致謝…………………………………………………………………………………………… 51

參考文獻(xiàn)…………………………………………………………………………