扶手聯(lián)結(jié)板沖壓成形工藝與模具設(shè)計(jì)（本科畢業(yè)論文設(shè)計(jì)）
摘 要

沖壓成形是一種高效的生產(chǎn)方法，在工業(yè)領(lǐng)域有著重要的地位。本文論述了沖壓工藝的性質(zhì)、應(yīng)用，以及沖壓行業(yè)、沖壓模具行業(yè)、沖壓設(shè)備的現(xiàn)狀和發(fā)展趨勢(shì)。主要以扶手鏈接板的沖壓成形和模具設(shè)計(jì)為例，重點(diǎn)介紹了沖壓工藝方案的確定和模具結(jié)構(gòu)的設(shè)計(jì)。在對(duì)零件沖壓工藝性分析的基礎(chǔ)上，對(duì)各個(gè)工序可腀@魷值墓ひ輾槳附卸員確治觶鈧杖范撕俠淼墓ひ輾槳?。其中涉及到冲仓櫌拉深、翻边、胀形、弯曲五种不同的工艺，对各庚rひ盞謀湫吻氐?，变形区祿夕力应变状态及其成蟹€(wěn)畢萁辛朔治觶菟范ǖ墓ひ輾槳付愿鞲齬ば蚰＞囈猩杓疲瓿閃順尚文＞囈峁掛約骯丶慵納杓?，并填写了生产工艺卡片。灾]杓瞥齙娜啄＞咧?，采用了UG和CAD等繪圖軟件輔助設(shè)計(jì)，完成了模具總裝圖和零件圖的繪制。


關(guān)鍵詞：扶手聯(lián)接板、沖壓成形、成形工藝、模具設(shè)計(jì)

ABSTRACT

Sheet metal forming is a most efficient production methods which has an important role in industrial field. In this paper, mainly discussed the character and applications of the stamping process, the actuality and development direction of stamping industries, stamping die industry and equipment industry.And taking the design of Handrails connection plate’s stamping formative technology and die as an example to introduced that how to identify the stamping process and the design of the mold structure. In addition, on the basis of analyzing the punch manufacturability of the piece, the possible processes in every working procedure were compared and analyzed, then the process plan are finally gained. there are five different stamping process involves,such as punching, drawing, flanging, bulging and bending, for various characteristics of the deformation zone , the stress and strain of deformation zone and forming defect,this paper has an general analysis.Moulds of each process is designed in light of the optimized, and introducing the structure of the forming mould and the design of key pieces.then,a process card was filled.In three sets of mold we designed,CAD and UG graphics software-aided were mainly used, and completed the map drawing of die.


Key words: handrails connection plate, punching, formative technology, die design

目 錄

中文摘要 Ⅰ
ABSTRACT Ⅱ
1緒論 1
1.1 前言 1
1.2 沖壓行業(yè)的現(xiàn)狀和發(fā)展趨勢(shì) 1
1.2.1沖壓在現(xiàn)代行業(yè)中的優(yōu)勢(shì) 1
1.2.2先進(jìn)成形技術(shù)的發(fā)展 2
1.2.3 數(shù)字化成形技術(shù)的發(fā)展………………………………………………………………3
1.2.4 沖壓成形技術(shù)的發(fā)展趨勢(shì)……………………………………………………………3
1.3模具行業(yè)的現(xiàn)狀與發(fā)展……………………………………………………………………4
1.3.1模具行業(yè)現(xiàn)狀.…………………………………………………………………………4
1.3.2未來(lái)沖壓模具制造技術(shù)發(fā)展趨勢(shì) 5
1.4本文的主要內(nèi)容 6
2沖壓工藝設(shè)計(jì) 7
2.1零件分析 7
2.1.1材料分析 7
2.1.2結(jié)構(gòu)分析 7
2.2工藝分析 8
2.2.1工藝尺寸分析 8
2.2.1工藝方案確定 9
2.3毛坯形狀確定 10
2.3.1零件彎曲端部的展開(kāi) 11
2.3.2零件寬度按對(duì)稱中心展開(kāi) 11
2.3.3零件長(zhǎng)度按對(duì)稱中心展開(kāi) 11
2.3.4零件外圍翻邊部分的展開(kāi) 12
2.3.4零件圓孔翻邊部分的展開(kāi) 12
2.4排樣 13
2.5工藝計(jì)算 13
2.5.1工序1——落料、沖孔 13
2.5.2工序2——成形工序 14
2.5.3工序3——沖孔分離工序 15
2.6工藝卡片 16
3模具設(shè)計(jì) 17
3.1工序1——落料、沖孔復(fù)合模具 17
3.1.1模具零部件設(shè)計(jì) 17
3.1.2模具總體設(shè)計(jì) 19
3.1.3壓力機(jī)選擇 20
3.2工序2——成形模具 20
3.2.1模具零部件設(shè)計(jì) 20
3.2.2模具總體設(shè)計(jì) 21
3.2.3壓力機(jī)選擇 22
3.2工序2——沖孔分離模具 22..