KQYJ-1T 空氣壓機(jī)設(shè)計(jì)

包括論文，整套cad圖紙，任務(wù)書(shū)， 答辯ppt

目      錄
前言 - 1 -
第一章  電控氣動(dòng)壓力機(jī)方案設(shè)計(jì) - 2 -
1.1 設(shè)計(jì)任務(wù)抽象化 - 2 -
1.1.1建立黑箱 - 2 -
1.1.2功能分解 - 2 -
1.2確定工藝原理 - 3 -
1.3確定技術(shù)過(guò)程 - 4 -
1.4引進(jìn)技術(shù)系統(tǒng)，確定邊界 - 4 -
1.5確定功能結(jié)構(gòu) - 5 -
1.5.1 技術(shù)系統(tǒng)總功能，及進(jìn)行功能分解 - 5 -
第二章  倍力氣缸設(shè)計(jì) - 6 -
2.1 工作動(dòng)力類(lèi)型的選擇 - 6 -
2.2 氣缸及其附件的設(shè)計(jì) - 7 -
2.2.1 氣缸的設(shè)計(jì)和計(jì)算 - 7 -
第三章  自動(dòng)送料機(jī)構(gòu)設(shè)計(jì) - 10 -
3.1送料滑板設(shè)計(jì) - 10 -
3.2 定位、脫模調(diào)節(jié)設(shè)計(jì) - 11 -
3.3 送料裝置氣缸的選擇 - 11 -
第四章  清擦機(jī)構(gòu)的設(shè)計(jì) - 12 -
4.1清擦機(jī)構(gòu)設(shè)計(jì)方案分析 - 13 -
4.2 清擦機(jī)構(gòu)機(jī)構(gòu)的確定 - 13 -
第五章  機(jī)座部分 - 15 -
5.1 配重塊 - 15 -
5.2 安全措施 - 16 -
5.3 臺(tái)面板 - 16 -
5.4 機(jī)架 - 16 -
5.5 其余材料 - 16 -
5.6 配重塊 - 16 -
第六章  電路、氣路控制 - 16 -
6.1 模子送進(jìn) - 19 -
6.2 工作過(guò)程 - 19 -
6.3 保壓延時(shí) - 19 -
6.4 倍力氣缸回位過(guò)程 - 19 -
6.5 模子送出 - 19 -
6.6 清刷過(guò)程 - 19 -
參 考 文 獻(xiàn) - 20 -
致    謝 - 21 -

摘    要

氣動(dòng)壓力機(jī)（KQYJ-1T）設(shè)計(jì)是典型的機(jī)械設(shè)計(jì)，它包括機(jī)構(gòu)的尺寸、強(qiáng)度設(shè)計(jì)以及標(biāo)準(zhǔn)氣缸和材料的選擇。主設(shè)計(jì)是針對(duì)保證每次給壓穩(wěn)定的要求而對(duì)倍力氣缸的設(shè)計(jì)。設(shè)計(jì)主要內(nèi)容包括：設(shè)計(jì)方案確定、主氣缸設(shè)計(jì)與其它附件及控制電路的設(shè)計(jì)。
倍力氣缸的活塞大小，密封性及工作壓力的穩(wěn)定設(shè)計(jì)是電控壓力機(jī)能否正常工作的關(guān)鍵，也是本設(shè)計(jì)重點(diǎn)。主氣缸及個(gè)副氣缸（標(biāo)準(zhǔn)缸）的設(shè)計(jì)及選擇是實(shí)現(xiàn)工作要求的給壓、自動(dòng)送料和自動(dòng)清刷裝置等功能的關(guān)鍵所在。
作為電控氣動(dòng)設(shè)備，控制電路的設(shè)計(jì)自然非常重要，由于專(zhuān)業(yè)限制，這塊方案的確定是在公司相關(guān)技術(shù)人員的幫助下完成，主選的是PLC控制方式。而且處于對(duì)操作人員的安全考慮，采用了電感應(yīng)行程開(kāi)關(guān)，這樣大大提高了設(shè)備的安全性能。
設(shè)計(jì)好的電控壓力機(jī)工作效率為每分鐘6到20次，在工作氣源壓力不小于0.6Mpa的情況提供不大于1T的壓力。

關(guān)鍵詞：倍力氣缸、自動(dòng)送料裝置、自動(dòng)清刷裝置、機(jī)座、和控制系統(tǒng)。

KQYJ-1T air press design

Abstract: the air operated press (KQYJ-1T) designs is the typical machine design, it including organization size, intensity design as well as standard air cylinder and material choice. The main design is aims at the guarantee each time to give presses the stable request, but to time of strength air cylinder's design. The design primary coverage includes: Design proposal determination, master cylinder design and other appendices and control circuit's design. the time of strength air cylinder's piston size, whether leak-proof and is working pressure's stable design the electrically controlled press normal work key, is also this design key. Master cylinder and vice-air cylinder (standard cylinder) the design and the choice are realize the work requirement for installment the function and so on to press, the feed control and to clean off keys to be at automatically. takes the electric control air operated equipment, control circuit's design is naturally important, because the specialized limit, this plan's determination is completes under the company correlation technique personnel's help, what the host elects is the PLC control mode. Moreover is to operators' security concern, has used the electric induction limit switch, enhanced equipment's safety performance like this greatly. designs the good electrically controlled press working efficiency for each minute 6 to 20 times, is not smaller than in the process gas source pressure the 0.6Mpa situation provides is not bigger than 1T the pressure.
   
Key words: Time of strength air cylinder, the feed control installment, clean off the installment, the seat-s on a plane automatically, and the control system.