Z3040搖臂鉆床的PLC改造

摘  要
Z3040搖臂鉆床是我國(guó)使用較多的鉆床，是一般機(jī)械加工車(chē)間常用的機(jī)床。由于其控制系統(tǒng)采用繼電器控制方式，電路接線(xiàn)復(fù)雜、觸點(diǎn)多。長(zhǎng)期使用后，故障率高，故障排查困難，常常影響企業(yè)的正常生產(chǎn)。因此對(duì)Z3040搖臂轉(zhuǎn)床的PLC改造有特別重要的意義。PLC具有可靠性高，環(huán)境適應(yīng)性強(qiáng)，使用方便，維護(hù)簡(jiǎn)單等優(yōu)點(diǎn)。因此，利用PLC對(duì)搖臂鉆床繼電器電路進(jìn)行設(shè)計(jì)，有助于提高設(shè)備的可靠性。本文分別對(duì)Z3040搖臂轉(zhuǎn)床的主軸電動(dòng)機(jī)的控制，搖臂的上升、下降以及主軸箱、立柱的松開(kāi)和夾緊進(jìn)行PLC改造。最后繪制出梯形圖和I/O接口圖。

關(guān)鍵詞：Z3040搖臂轉(zhuǎn)床 ；電氣控制系統(tǒng)；PLC改造

Z3040 Rocker Switch To The Bed PLC Reconstruction

Abstract
Radial Drilling Machine Z3040 is China's use of more drilling, is commonly used in general machining machine tool shop.  Because of its control system uses relay control mode, circuit wiring complex, multi-touch.  Long-term use the failure rate is high, troubleshooting problems and often affect failure the normal production.  Therefore Z3040 rocker switch to the bed PLC transformation of special importance.  PLC has a high reliability, environmental adaptability, easy to use, easy maintenance and so on.  Therefore, the use of PLC relay circuit for radial drilling machine is designed to help improve equipment reliability.  In this paper, rocker switch on the Z3040 bed spindle motor control arm rise, decline and spindle boxes, columns of the release and clamping to PLC reconstruction.  Finally draw the ladder, and I / O interface map.
Key words: Z3040 Rocker Switch Beds;Electrical Control System;PLC Reconstruction

目  錄
1  緒論………………................................................................................................1
2  搖臂轉(zhuǎn)床的用途及工作原理……………………………………………………2
2.1 機(jī)床的主要結(jié)構(gòu)…………………………………………………………….2
2.2 機(jī)床的運(yùn)動(dòng)方式.............................................................................................3
2.3 電力拖動(dòng)特點(diǎn)……………………………………………………………….3
2.4 系統(tǒng)控制要求分析 ………………………………………………………...3
2.5 照明與信號(hào)指示電路分析……………………………………………….....4
2.6 其他連鎖與保護(hù)…………………………………………………………….4
3  電氣控制系統(tǒng)硬件部分的設(shè)計(jì)………………………………………………....6
3.1 PLC的選擇…………………………………………………………………..6
3.2 主軸電動(dòng)機(jī)的控制.........................................................................................6
3.3 搖臂升降控制……………………………………………………………….8
4  Z3040搖臂轉(zhuǎn)床電氣控制及設(shè)計(jì)……………………………………………...16
4.1機(jī)床電氣圖及分析…………………………………………………………16
4.2 Z3040搖臂轉(zhuǎn)床的I/O接口圖…………………………………………….17
4.3 Z3040搖臂轉(zhuǎn)床的梯形圖………………………………………………….18
4.4端子輸出設(shè)備與PLC輸入輸出端子分配表……………………………...18
4.5 Z3040搖臂鉆床設(shè)計(jì)后的電氣原理圖…………………………………….20
結(jié)論…………………………………………………………………………………21
致謝…………………………………………………………………………………22
參考文獻(xiàn)…………………………………………………………………………....23
附錄A………………………………………………………………………………24
附錄B………………………………………………………………………………25