半自動(dòng)拉布機(jī)設(shè)計(jì)

畢業(yè)設(shè)計(jì)，包括完整CAD圖


摘要
拉布也稱為鋪料，就是根據(jù)裁剪方案所確定的排料長(zhǎng)度和鋪料層數(shù)，將面料一層一層地鋪在裁床上。拉布的工藝要求是：布面平整、布邊對(duì)齊、減小張力、方向一致、 對(duì)正條格、長(zhǎng)度準(zhǔn)確。拉布機(jī)就是實(shí)現(xiàn)拉布工藝的一種紡織機(jī)械。拉布機(jī)按其運(yùn)動(dòng)方式可分為兩類：固定安裝式和移動(dòng)式。固定安裝的拉布機(jī)結(jié)構(gòu)簡(jiǎn)單，適合小型制衣廠使用。移動(dòng)的拉布機(jī)按其自動(dòng)程度又分兩種形式：一種是手動(dòng)拉布機(jī)；另一種是半自動(dòng)和自動(dòng)拉布機(jī)。在競(jìng)爭(zhēng)已經(jīng)白熱化的服裝行業(yè)，沖出市場(chǎng)、搶先在競(jìng)爭(zhēng)對(duì)手的前面； 有效地控制成品的品質(zhì)、 成本、 和效率; 這些因素已顯得極為重要。在“裁剪”的工作環(huán)節(jié)里, 使用拉布機(jī)具有保證品質(zhì), 減低成本, 提高效率的優(yōu)勢(shì)。文章首先回顧了中國(guó)紡織機(jī)械的發(fā)展歷程介紹了拉布原理及各種拉布方法，然后制定了拉布機(jī)的總體設(shè)計(jì)方案對(duì)拉布機(jī)進(jìn)行了受力分析及零部件設(shè)計(jì)，其次用單片機(jī)實(shí)現(xiàn)了整個(gè)系統(tǒng)的自動(dòng)化控制，最后用PRO/E對(duì)拉布機(jī)進(jìn)行了實(shí)體造型。其中，控制系統(tǒng)采用MCS51 系列單片機(jī)A T89C51作為處理器系統(tǒng)，并采用了增量式光電編碼器的伺服驅(qū)動(dòng)器；文章闡述了用PRO/E進(jìn)行拉布機(jī)實(shí)體造型的基本思路，并詳細(xì)記述了齒輪和減速器箱蓋的造型步驟。通過(guò)PRO/E對(duì)拉布機(jī)的造型，使得實(shí)際生產(chǎn)時(shí)能更加直觀地理解設(shè)計(jì)者的思路，減小了生產(chǎn)裝配時(shí)出現(xiàn)錯(cuò)誤的可能性。
關(guān)鍵字：拉布機(jī)、PRO/E、自動(dòng)化、造型設(shè)計(jì)

Abstract
Spreader also known as Accessorier. Based on the length and spreaded layers established by the cutting programme, fabrics will be accessoried on the cutting bed.The technological requirements of spreading are: the unknit of cloth cover, the cloth-line, the reduction of tension, the same direction, the same stripe, the accuration of length.Spreader is a kind of textile machinery which spreade cloth.Spreader according to their moving methods can be divided into two categories. One is manual Spreader; the other is semi-automatic and automatic Spreader. In the apparel industry the competition is fierce. Occupation of the market, the initiative, the effective control over the finished product quality, cost and efficiency, these factors has become extremely important. In the "Cutting" part of the work, the use of spreader can guarantee quality, reduce costs, and improve efficiency. The article first reviewed the china textile machinery course of development, introduced the principle of spreader and various spreading methods. And then developed a design programme of spreader, analyzed the mechanical and designed the parts. The whole system of automatic control was done by the SCM. Finally spreader was solid modeling by using PRO / E. Among them, the control system used A T89C51 of MCS51 MCU as the processor system and adopted the incremental photoelectric encoder servo drives. The article described the basic ideas of solid modeling of spreader by using PRO/ E and given detailed modeling steps of the gear and the reducer covers .According to the solid modeling it is easier to understand the designer's idea and can reduce the possibility of errors when it is producted.
Keyword: Spreader, PRO/E, Automation, Solid modeling
 
目錄
第一章    緒 論 1
1.1 中國(guó)紡織機(jī)械工業(yè)的發(fā)展歷程 1
1.2、什么是拉布？ 5
1.3、拉布的方法 5
第二章   總體方案設(shè)計(jì)與選擇 9
2.1  行走裝置的總體設(shè)計(jì) 10
2.2   控制裝置的總體設(shè)計(jì) 10
2.3  裁剪裝置的總體設(shè)計(jì) 10
2.4  放布裝置的總體設(shè)計(jì) 11
第三章    拉布機(jī)力學(xué)分析計(jì)算及主要零部件的設(shè)計(jì) 12
3.1 漸開線圓柱齒輪傳動(dòng)設(shè)計(jì) 12
3.2   減速器軸的設(shè)計(jì) 15
3.3  減速器滾動(dòng)軸承的設(shè)計(jì) 17
3.4  切布系統(tǒng)進(jìn)給滾珠絲杠的選擇與計(jì)算 18
第四章   控制系統(tǒng)的設(shè)計(jì) 23
4.1  引言 23
4.2   系統(tǒng)軟件設(shè)計(jì) 26
4.3  單片機(jī)控制系統(tǒng)的調(diào)試 27
4.4 　小結(jié) 28
第五章  基于PRO/E的造型設(shè)計(jì) 29
5.1   PRO／E簡(jiǎn)介 29
5.2　　基于PRO／Ｅ的各零件三維造型設(shè)計(jì) 32
5.3   基于PRO／Ｅ的 拉布機(jī)模擬裝配 48
第六章  結(jié)束語(yǔ) 51
6.1 畢業(yè)設(shè)計(jì)總結(jié) 51
6.2 拉布機(jī)在中國(guó)市場(chǎng)將有良好的前景 51
參考文獻(xiàn) 53
致　　謝 54