摘 要

硬質(zhì)合金材料的刀具因其具有硬度高，紅硬性好﹑耐磨性好和使用壽命長等優(yōu)點(diǎn)而在實(shí)際生產(chǎn)中得到廣泛的應(yīng)用。硬質(zhì)合金可轉(zhuǎn)位刀具與普通硬質(zhì)合金焊接刀具相比更具有切削性能好,生產(chǎn)效率高,刀具壽命長,可節(jié)省大量停機(jī)換刀的時(shí)間,可組成各種形狀復(fù)雜的刀具等優(yōu)點(diǎn)。
本次課題的目的便是設(shè)計(jì)一臺(tái)能重磨硬質(zhì)合金刀片的裝置及夾具，實(shí)現(xiàn)硬質(zhì)合金可轉(zhuǎn)位刀具中的刀片重磨。
通過查閱資料，擬定設(shè)計(jì)方案，設(shè)計(jì)硬質(zhì)合金刀片重磨裝置的機(jī)械系統(tǒng)，包括主運(yùn)動(dòng)系統(tǒng)和進(jìn)給運(yùn)動(dòng)系統(tǒng)。本設(shè)計(jì)說明書包括了主運(yùn)動(dòng)系統(tǒng)和進(jìn)給運(yùn)動(dòng)系統(tǒng)設(shè)計(jì)的相關(guān)計(jì)算，以及硬質(zhì)合金刀片重磨裝置重要零部件的校核驗(yàn)算，以及結(jié)構(gòu)設(shè)計(jì)和裝置的使用說明。
該設(shè)備設(shè)計(jì)旨在節(jié)約刀具材料及降低生產(chǎn)成本。因此，設(shè)計(jì)硬質(zhì)合金刀片重磨裝置具有重要的現(xiàn)實(shí)意義。


關(guān)鍵詞： 硬質(zhì)合金，刀片，重磨
















ABSTRACT

Because of the tools have hard alloy materials’s high hardness, high red rigid, high wearability, and long life and other advantages in production by a wide range of applications. Compared to ordinary welding carbide tools, Cemented carbide indexable cutting tools have more cutting performance, and high efficiency of production, long tool life, can save a lot of downtime tool change time, composed of various shapes of complex tool and so on.
The purpose of this task is to design a carbide blade-grinding plant and a fixture, and turning cemented carbide indexable cutting tools in the regrinding.
Through the consult material,draws up the design proposal, design carbide blade-grinding device mechanical system, including the main movement system and feed movement system. The design specification, including the main movement to movement into the system and the related system design, and carbide blade-grinding device important parts of the verification checking, and the structural design and installation instructions for use.
The device tool designed to save materials and lower production costs. Therefore, the design of carbide blade-grinding device has important practical significance.


Key words：Carbide, turning tool, regrinding












目 錄

摘 要 I
ABSTRACT II
緒論 1
1 硬質(zhì)合金刀片重磨裝置方案的擬定 3
2 硬質(zhì)合金刀片重磨裝置運(yùn)動(dòng)設(shè)計(jì) 4
2.1重磨裝置的主運(yùn)動(dòng)設(shè)計(jì) 4
2.2進(jìn)給運(yùn)動(dòng) 4
2.3輔助運(yùn)動(dòng) 4
3 設(shè)計(jì)計(jì)算 5
3.1選擇電動(dòng)機(jī) 5
3.1.1選擇電動(dòng)機(jī)的類型和結(jié)構(gòu)形式 5
3.1.2計(jì)算和選擇電動(dòng)機(jī)的容量 5
3.2 確定傳動(dòng)裝置的總傳動(dòng)比并分配各級(jí)傳動(dòng)比 6
3.2.1確定傳動(dòng)裝置的總傳動(dòng)比 6
3.2.2分配傳動(dòng)裝置的傳動(dòng)比 6
3.3傳動(dòng)裝置的運(yùn)動(dòng)和動(dòng)力參數(shù)計(jì)算 6
3.3.1各軸功率 7
3.3.2各軸扭矩 7
3.3.3各軸轉(zhuǎn)速 7
3.4 V帶傳動(dòng)設(shè)計(jì) 7
3.4.1設(shè)計(jì)功率和選定帶型 7
3.4.2計(jì)算帶輪的線速度 7
3.4.3計(jì)算軸間距 8
3.4.4小帶輪包角 8
3.4.5單根V帶的基本額定功率 8
3.4.6單根V帶的預(yù)緊力 9
3.5軸的設(shè)計(jì) 9
4 結(jié)構(gòu)設(shè)計(jì) 11
4.1主軸部件的結(jié)構(gòu)設(shè)計(jì) 11
4.1.1主軸部件應(yīng)滿足的基本要求 11
4.1.2主軸部件軸承配置形式 12
4.1.3主軸上傳動(dòng)件和密封件的結(jié)構(gòu)設(shè)計(jì) 13
4.2砂輪的選擇 13
4.2.1磨料選擇 13
4.2.2粒度選擇 14
4.2.3濃度選擇 14
4.3夾具設(shè)計(jì) 14
4.4導(dǎo)軌的設(shè)計(jì) 16
4.5主要零件及主要尺寸確定的理由 16
4.5.1工作臺(tái)的尺寸 16
4.5.2軸的尺寸 17
4.5.3帶輪的尺寸 17
4.6鍵的設(shè)計(jì) 18
5 硬質(zhì)合金刀片重磨裝置主要技術(shù)參數(shù)校核 19
5.1大帶輪處鍵的校核 19
5.2按當(dāng)量彎矩校核軸的強(qiáng)度 19
5.2.1 繪制出軸的空間受力簡(jiǎn)圖如下圖 19
5.2.2作水平面受力圖及彎矩圖 20
6 設(shè)計(jì)過程中值得改進(jìn)之處 21
7 總結(jié) 22
致謝 23
參 考 文 獻(xiàn) 24