摘 要

“自動(dòng)線落料翻轉(zhuǎn)設(shè)備” 是汽車(chē)覆蓋件自動(dòng)化沖壓生產(chǎn)線上的重要設(shè)備。其主要功能是承接機(jī)器人搬運(yùn)的板料，吸附并翻轉(zhuǎn)，整齊放置于料盤(pán)中。汽車(chē)覆蓋件的結(jié)構(gòu)特點(diǎn)有：尺寸大、板材薄、形狀復(fù)雜等；質(zhì)量特點(diǎn)有：尺寸精度高、表面精度嚴(yán)、結(jié)構(gòu)剛性強(qiáng)、加工工藝好等特點(diǎn)。隨著技術(shù)發(fā)展的進(jìn)程，眾多企業(yè)已經(jīng)或?qū)⒁讶斯ど舷铝系牧魉€改造為半自動(dòng)沖壓線和自動(dòng)沖壓線。
九十年代國(guó)內(nèi)首次自主研制開(kāi)發(fā)的第一條轎車(chē)大型覆蓋件沖壓連線自動(dòng)化系統(tǒng)，性能穩(wěn)定可靠，運(yùn)行情況良好，操作簡(jiǎn)便。但是大型多工位壓力機(jī)自動(dòng)沖壓生產(chǎn)線由于造價(jià)昂貴及技術(shù)方面的問(wèn)題，在國(guó)內(nèi)推廣使用尚待時(shí)日。
為此，我們將采用較為簡(jiǎn)單的氣動(dòng)和機(jī)械機(jī)構(gòu)，使用壓力機(jī)的自動(dòng)化氣源（由壓力機(jī)發(fā)出電子信號(hào)控制），實(shí)現(xiàn)落料零件的在線翻轉(zhuǎn)，該裝置有結(jié)構(gòu)簡(jiǎn)單、運(yùn)行可靠、使用維護(hù)方便等特點(diǎn)。
整個(gè)設(shè)計(jì)過(guò)程包括方案的選擇、在示意圖原理基礎(chǔ)上進(jìn)行詳細(xì)的設(shè)計(jì)、分析和計(jì)算，得出符合使用要求的裝置。

關(guān)鍵詞：自動(dòng)線，翻轉(zhuǎn)設(shè)備，覆蓋件













ABSTRACT

"Auto Line blanking flip equipment" is the auto cover automated production line punching the important equipment. Main function is to undertake the robot handling sheet metal, Adsorption and overturned, Neatly placed on the material after. Auto cover the structural features are: large size, thin sheet metal, the complex shape; The quality of the characteristics are: the size of high-precision, high-precision surface-rigid structure, good processing techniques, and so on. With technological development, more enterprises have been or should be expected from top to bottom of the pipeline into a semi-automatic and automatic stamping line stamping line.
In the'90s, the first time independent research and development of the first large-scale coverage of the cars stamping line automation systems, stable and reliable performance, good performance, simple operation. However, large-scale multi-stamping presses automatic production lines due to high costs and technical aspects of the problem in the country to promote the use of a very long time.
Therefore, we will use a relatively simple mechanical and aerodynamic bodies, the use of the automated gas source press (electronic signals sent by the press to control), and blanking parts scene and overturned, this device features: a simple structure, Reliable operation, the use of maintenance-friendly, and so on.
The whole design process, including the choice of programme, the principle of the matrix on the basis of the detailed design, analysis and calculations, that meet the requirements of the use of the device.


Key words: automatic processing lines, overturned the equipment, covering parts



　　　　　　　　　

目 錄

中文摘要 Ⅰ
ABSTRACT Ⅱ
目 錄 Ⅲ
前言 1
1翻轉(zhuǎn)設(shè)備總體方案的設(shè)計(jì)與選擇 2
1.1 課題的來(lái)源及意義 2
1.1.1自動(dòng)線落料翻轉(zhuǎn)設(shè)備 2
1.1.2 翻轉(zhuǎn)設(shè)備的應(yīng)用及國(guó)內(nèi)外的概況 2
1.1.3翻轉(zhuǎn)設(shè)備的發(fā)展趨勢(shì) 3
1.2設(shè)計(jì)的主要內(nèi)容及要求 3
1.2.1主要內(nèi)容 3
1.2.2設(shè)計(jì)的具體要求 3
1.3設(shè)計(jì)的技術(shù)指標(biāo) 4
1.4機(jī)構(gòu)的運(yùn)動(dòng)方案設(shè)計(jì)并確定主要機(jī)構(gòu)形式 4
2 執(zhí)行機(jī)構(gòu)零部件的設(shè)計(jì)校核 10
2.1 載物臺(tái)的相關(guān)計(jì)算 10
2.2氣缸的計(jì)算 10
2.2.1 氣缸設(shè)計(jì)計(jì)算步驟 11
2.2.2氣缸的特性和原理 12
2.2.3氣缸的主要尺寸及結(jié)構(gòu)設(shè)計(jì) 12
2.2.4活塞桿及其強(qiáng)度校核 15
2.3真空吸盤(pán)的計(jì)算 15
2.3.1真空吸盤(pán)的作用 15
2.3.2 真空吸盤(pán)的圖片和計(jì)算 16
3 輔助機(jī)構(gòu)零部件的設(shè)計(jì)校核 17
3.1軸的設(shè)計(jì)和計(jì)算 18
3.1.1 軸設(shè)計(jì)的要求 18
3.1.2軸的材料選擇 18
3.1.3軸的直徑估算 18
3.1.4軸的結(jié)構(gòu)設(shè)計(jì) 19
3.1.5軸的疲勞強(qiáng)度安全系數(shù)校核 19

3.2鍵的設(shè)計(jì)計(jì)算 20
3.2.1鍵的種類(lèi)和特征 20
3.2.2鍵的選擇 22
3.2.3靜聯(lián)接強(qiáng)度 22
3.3軸承的設(shè)計(jì)和計(jì)算 23
3.3.1 滾動(dòng)軸承概述 23
3.3.2滾動(dòng)軸承的主要類(lèi)型和代號(hào) 24
3.3.3滾動(dòng)軸承的類(lèi)型選擇 26
3.3.4滾動(dòng)軸承的失效形式及計(jì)算準(zhǔn)則 26
3.3.5滾動(dòng)軸承靜強(qiáng)度計(jì)算 27
3.4齒輪、齒條的設(shè)計(jì)和計(jì)算 28
3.4.1 齒輪的概述 28
3.4.2齒廓嚙合基本定律 29
3.4.3漸開(kāi)線標(biāo)準(zhǔn)直齒圓柱齒輪 29
3.4.4齒輪的損傷形式及設(shè)計(jì)準(zhǔn)則 30
3.4.5齒輪常用材料 31
3.4.6齒輪齒條的設(shè)計(jì)和校核 31
4結(jié)論 41
致謝 42
參考文獻(xiàn) 43