心型臺(tái)燈塑料注塑模具設(shè)計(jì)

摘要：塑料工業(yè)是當(dāng)今世界上增長(zhǎng)最快的工業(yè)門類之一，而注塑模具是其中發(fā)展較快的種類，因此，研究注塑模具對(duì)了解塑料產(chǎn)品的生產(chǎn)過(guò)程和提高產(chǎn)品質(zhì)量有很大意義。
本設(shè)計(jì)介紹了注射成型的基本原理，特別是單分型面注射模具的結(jié)構(gòu)與工作原理，對(duì)注塑產(chǎn)品提出了基本的設(shè)計(jì)原則；詳細(xì)介紹了冷流道注射模具澆注系統(tǒng)、溫度調(diào)節(jié)系統(tǒng)和頂出系統(tǒng)的設(shè)計(jì)過(guò)程，并對(duì)模具強(qiáng)度要求做了說(shuō)明；最后介紹了當(dāng)今世界上最為普及的三維CAD/CAM系統(tǒng)標(biāo)準(zhǔn)軟件PRO/ENGNEER的PROGRAM模塊，對(duì)導(dǎo)柱和導(dǎo)套進(jìn)行了參數(shù)化設(shè)計(jì)。
通過(guò)本設(shè)計(jì)，可以對(duì)注塑模具有一個(gè)初步的認(rèn)識(shí)，注意到設(shè)計(jì)中的某些細(xì)節(jié)問(wèn)題，了解模具結(jié)構(gòu)及工作原理；通過(guò)對(duì)PROGRAM的學(xué)習(xí)，可以建立較簡(jiǎn)單零件的零件庫(kù)，從而有效的提高工作效率。
關(guān)鍵詞：塑料模具；參數(shù)化；鑲件；分型面

The plastic injection modle design of heart shape lampe 
The major:Machine design ＆ Manufacturing and Automation
 Author: ZhangJianhua   Tutor: LeePengnan
Abstract: plastic industry is in the world grows now one of quickest industry classes, but casts the mold is development quick type, therefore, the research casts the mold to understand the plastic product the production process and improves the product quality to have the very big significance.
 This design introduced the injection takes shape the basic principle, specially single is divided the profile to inject the mold the structure and the principle of work, to cast the product to propose the basic principle of design; Introduced in detail the cold flow channel injection evil spirit mold pours the system, the temperature control system and goes against the system the design process, and has given the explanation to the mold intensity request; Finally introduced now in the world the most popular three dimensional CAD/CAM system standard software PRO/ENGNEER's PROGRAM module, and led the wrap to the guide pillar to carry on the parametrization design.
 Through this design, may to cast the mold to have a preliminary understanding, notes in the design certain detail question, understands the mold structure and the principle of work; Through to the PROGRAM study, may establish the simple components the components storehouse, thus effective enhancement working efficiency.
Key word: The plastic mold;the parametrization; inlays;divides the profile

目  錄
1 前言………………………………………………………………………………………………1
 1.1模具工業(yè)在國(guó)民經(jīng)濟(jì)中的地位………………………………………………………………1
 1.2各種模具的分類和占有量………………………………………………………………………1
 1.3我國(guó)模具工業(yè)的現(xiàn)狀……………………………………………………………………………2
 1.4世界五大塑料生產(chǎn)國(guó)的產(chǎn)能狀況………………………………………………………………3
 1.5我國(guó)模具技術(shù)的現(xiàn)狀及發(fā)展趨勢(shì)……………………………………………………………4
2 注塑件的設(shè)計(jì)……………………………………………………………………………………6
 2.1功能設(shè)計(jì)……………………………………………………………………………………6
 2.2材料選擇………………………………………………………………………………………6
 2.3結(jié)構(gòu)設(shè)計(jì)……………………………………………………………………………………8
  2.3.1對(duì)塑件的修改說(shuō)明……………………………………………………………………8
        2.3.2 壁厚…………………………………………………………………………………… 8
        2.3.3 脫模斜度…………………………………………………………………………………9
  2.3.4加強(qiáng)肋……………………………………………………………………………………9
  2.3.5 圓角………………………………………………………………………………………9
 2.4塑件的尺寸精度及表面質(zhì)量…………………………………………………………… 10
  2.4.1尺寸精度………………………………………………………………………………10
  2.4.2塑件的表面質(zhì)量………………………………………………………………………10
3 注塑成型的準(zhǔn)備…………………………………………………………………………………11
 3.1注塑成型工藝簡(jiǎn)介……………………………………………………………………11
 3.2 注塑成型工藝條件………………………………………………………………………12
 3.3注塑機(jī)的選擇…………………………………………………………………………13
  3.3.1 注塑機(jī)簡(jiǎn)介…………………………………………………………………………13
  3.3.2 注塑機(jī)基本參數(shù)……………………………………………………………………13
     3.3.3 選擇注塑機(jī)………………………………………………………………………………14
 3.4 注射機(jī)的校核…………………………………………………………………………16
  3.4.1最大注塑量的校核……………………………………………………………………16
  3.4.2鎖模力的校核…………………………………………………………………………16
  3.4.3塑化能力的校核……………………………………………………………………16
  3.4.4噴嘴尺寸校核………………………………………………………………………16
  3.4.5定位圈尺寸校核………………………………………………………………………16
  3.4.6模具外形尺寸校核……………………………………………………………………17
  3.4.7模具厚度校核…………………………………………………………………………17
  3.4.8模具安裝尺寸校核……………………………………………………………………17
  3.4.9開模行程校核………………………………………………………………………17
4 模具設(shè)計(jì)……………………………………………………………………………………18
 4.1 塑料配方說(shuō)明………………………………………………………………………18
 4.2 分型面的確定……………………………………………………………………………18
    4.3型腔數(shù)目的確定…………………………………………………………………………… 19
 4.4澆口確定……………………………………………………………………………19
 4.5模具材料的選擇…………………………………………………………………………19
 4.6澆注系統(tǒng)設(shè)計(jì)…………………………………………………………………………20
  4.6.1主流道…………………………………………………………………………… 20
        4.6.2分流道………………………………………………………………………………20
  4.6.3冷料穴………………………………………………………………………………21
  4.6.4澆口…………………………………………………………………………………21
  4.6.5剪切速率的校核…………………………………………………………………22
 4.7模架的確定……………………………………………………………………………23
  4.7.1型腔壁厚和底版厚度計(jì)算……………………………………………………………23
  4.7.2模架的選用……………………………………………………………………………24
 4.8導(dǎo)向與定位機(jī)構(gòu)……………………………………………………………………25
 4.9頂出系統(tǒng)設(shè)計(jì)……………………………………………………………………………26
4.9.1脫模力的計(jì)算……………………………………………………………………26
4.9.2推桿脫模機(jī)構(gòu)……………………………………………………………………28
4.9.3推管脫模機(jī)構(gòu)……………………………………………………………………29
4.9.4推板厚度的計(jì)算…………………………………………………………………30
 4.10成型零件工作尺寸的計(jì)算………………………………………………………31
  4.10.1凹模工作尺寸的計(jì)算…………………………………………………………………31
  4.10.2 凸模工作尺寸的計(jì)算……………………………………………………………………32
        4.10.3 中心距尺寸的計(jì)算………………………………………………………………………33
 4.11排氣設(shè)計(jì)…………………………………………………………………………………33
  4.11.1排氣設(shè)計(jì)原則……………………………………………………………………………34
  4.11.2推管、推桿、鑲件排氣功能的證明……………………………………………………34
 4.12溫度調(diào)節(jié)系統(tǒng)設(shè)計(jì)………………………………………………………………………35
  4.12.1溫度調(diào)節(jié)對(duì)塑件質(zhì)量的影響………………………………………………………35
  4.12.2對(duì)溫度調(diào)節(jié)系統(tǒng)的要求……………………………………………………………35
  4.12.3冷卻系統(tǒng)設(shè)計(jì)………………………………………………………………………36
5 參數(shù)化設(shè)計(jì)………………………………………………………………………………………43
 5.1 PROGRAM簡(jiǎn)介…………………………………………………………………………43
 5.2導(dǎo)柱的參數(shù)化設(shè)計(jì)……………………………………………………………………44
  5.2.1模型的構(gòu)建流程…………………………………………………………………………45
  5.2.2 對(duì)模型的操作意圖………………………………………………………………………45
  5.2.3 參數(shù)化程序………………………………………………………………………………45
結(jié)論…………………………………………………………………………………………………49
參考文獻(xiàn)…………………………………………………………………………………………… 50
致謝……………………………………………………………………………………………… 51
附錄………………………………………………………………………………………………………… 52