摘 要

21世紀，市場競爭日益加劇，產品生命周期越來越短，人們的需求也向個性化、多樣化方向發(fā)展，經濟全球化的步伐越來越快。如何面對越來越嚴峻的生存環(huán)境成為每個企業(yè)迫切需要解決的問題。
在這種情況下，競爭力的提升是企業(yè)贏得市場的關鍵，而支撐企業(yè)強大競爭力的基礎則是生產流程，優(yōu)良的生產流程是企業(yè)生存和發(fā)展的前提。中國家具企業(yè)要發(fā)展，要實現(xiàn)增值這一最終目標，必須順應時代的發(fā)展，改善其生產流程，使之能更快地響應顧客的需求。因此，對家具企業(yè)產品生產流程改善的研究正是目前我國家具企業(yè)急需努力去探索的課題。
本文通過翻閱大量的文獻資料和一定的實踐調研，對家具企業(yè)產品生產流程進行了分析并改善。首先，簡單地介紹了流程的構成，引入工業(yè)工程技術中的5W1H、ECRS、生產線平衡方法等。然后結合某市某家具企業(yè)，應用ECRS、生產線平衡方法，提出改善措施，改善了其加工工藝和工藝流程，實現(xiàn)生產過程各環(huán)節(jié)的協(xié)調，從而縮短企業(yè)產品生產周期，提高企業(yè)市場響應能力。并為現(xiàn)有的家具企業(yè)和準備投資建廠的家具企業(yè)提供了一些參考。


關鍵詞：家具企業(yè)，生產流程，流程改善














ABSTRACT

In the 21st century, the market competition intensifies day after day, the lifecycle of product is getting shorter and shorter, and people’s demands also develop in the direction of personalizing and diversification. At the same time the step of economic globalization is getting faster and faster. It becomes an urgent problem for each enterprise to face the living environment which is getting more and more serious.
In this situation, enhancing of the competitiveness is the key for enterprises to gaining the market, and the basis to support the competitiveness of enterprises is production processes. Good production processes is the prerequisite to the survival and development of enterprises. Chinese furniture enterprises must keep in tune with the times, improve the production processes, respond to customers’ demands quickly, and then they could develop well and achieve the goal of appreciation. Therefore, it is an urgent subject needed to explore to research how to improve the furniture enterprises’ production processes.
This thesis analyses how to improve the production processes of the furniture enterprises by reading a lot of literature and doing certain research. First of all, simply introduces the composing of processes and 5 W1H, ECRS and the method of balancing product line. Then research associated with a furniture enterprise in Chongqing, using ECRS, the method of balancing product line, proposing the measure of improvement. Improve the process craft and production processes, make every parts of the production processes harmonize, so as to short the production cycle of their products, improve the influence of the market and provide some information to the existing furniture enterprises and those who are ready to invest and build factories.


Key words：furniture enterprises, production processes，processes improve




目 錄

摘 要 I
ABSTRACT II
1 緒論 1
1.1 概述 1
1.2 國內外研究動態(tài) 1
1.3 家具企業(yè)生產及管理狀況分析 2
1.4 課題主要研究內容 3
1.5 課題研究的目的及意義 3
2 家具企業(yè)生產流程改善方法研究 5
2.1 家具企業(yè)流程改善的特點 5
2.2 生產流程的構成 5
2.3 板式加工工藝流程 5
2.4 工業(yè)工程 6
2.4.1 工業(yè)工程的基本概念 6
2.4.2工作方法研究 7
2.5 產品的工藝分析及分析方法 7
2.6 5W1H分析方法 8
2.6.1 5W1H分析方法的含義 8
2.6.2 5W1H分析方法的作用 8
2.7 ECRS原則 9
2.8 工序流程分析的自主檢查 10
2.8.1 自主檢查的方法 10
2.8.2 產品工藝分析檢查表的運用 10
2.9 生產線平衡 12
2.9.1 生產線平衡的概念 12
2.9.2 生產線平衡法 12
2.10 流程改善的程序 13
3 家具企業(yè)產品生產流程改善 14
3.1 家具企業(yè)的背景介紹 14
3.2 家具企業(yè)的生產流程現(xiàn)狀分析 14
3.2.1 生產車間布置圖 14
3.2.2 灰工的加工工藝流程 15
3.2.3 封邊工序 18
3.2.4 柜體板件生產流程 18
3.3 流程改善 19
3.3.1 其布局圖的改善 19
3.3.2 灰工加工流程的改善 20
3.3.3 封邊工序改善 21
3.3.4 柜體板生產流程改善 22
3.5 實施的過程 23
4 總結 25
參 考 文 獻 26